corn flakes machinery-Jinan chenyang company

1.the corn flakes machine 2.also can produce other breakfast cereals. 3.double screw extruder line

The breakfast cereals(corn flakes) processing line

Detailed information and quotation list

This corn flakes processing line use corn powder, rice powder or other cereals as the materials, after extruding, flaking, drying, roasting, coating and cooling to produce such ring, grain or flakes shape, these kinds of food can be mixed with coffee or milk. Of course, it can be eaten directly as snacks, good taste.

The CY65-III line, the capacity is 120-150kg/h.

The procedure is mixing→extruding→flaking→drying →inflating→coating→drying→ cooling

                  

The quotation list and detailed information

NO	Machine	Motor Power	Capacity	dimension	Quantity	Machine pictures	Function
1	mixer	4KW	50kgs /once time	0.8*0.7*1.5m	1set		To mix the raw materals with the water
2	screw conveyer	1.1KW	100-150kg/h	3.0*0.8*2m	1set		To send the materials to the extruder
3	CY65-III Double screw extruder	30KW	120-150kg/h	4.0*1.2*3.0 m	1set		To extrude and inflate the food.the main machine of the line
4	Shifter	0.55KW		2.0m length	3sets		To cool and sifting the corn flakes.
5	air conveyer	1.5KW		4.1m length	4set		To connect two machines
6	single roller	0.37kw		2.1*0.7*1.6m	1set		to cool the corn flakes, avoid tostick together
7.	The flaking machine	5.5kw	150kg/h	1.8×1.1×1.2m	1set		To flake the corn pellets into corn flakes
8	5layers 5meter gas oven	45kw	150-300kg/h	6.0×1.4×2.0m	1set		To dry the corn flakes
9	High-temperature oven	70kw	100-150kg/h	3.0*1.5*1.5m	1set		To inflate the corn flakes
10	sugar coating drum	0.55kw	150kg/h	2.1*1.1*1.9m	1set		To flavor the corn flakes
11	5layers 5meters gas oven with hoister	45kw	150-300kg/h	9.0×1.4×2.0m	1set		To dry the corn flakes
12	cooling machine	1.2kw	150-300kg/h	3m lenth	1set		To cool the corn flakes

Payment term:40% of total amount by T/T in advance as down payment, we will complete the whole line within 50days, the rest 60% paid by T/T after the buyer test the machine in seller’s factory or we take video for buyer and before we make delivery.

The total Contract price is a firm and fixed price on the basis of FOB Qingdao

Package: Wooden case for export, fit for multiple handing and long distance marine shipping.

Delivery time: Seller should get all the goods ready and ship the goods to the destination port within 40 days after receiving the total amount price.

Quality guarantee terms: equipment shall be guaranteed 12 month, without destroyed by some people. Enclosed the whole line, we will give you some spare parts, such as heating ring, spanner, etc. for free. The spare parts shall be supplied at preferential price for an extended long time.

Installation and training: we will send our engineer to install and train in your company, on condition that you should supply the go and return air tickets, the accommodation, the food for our engineers and also pay USD50 each person per day.

Good point for the corn flakes line:

About the corn flakes processing line, our technology is better and better after studying by our engineers constantly.Now, we introduce two points to you as follows: About the double screw extruder, we add the cooling system to control the temperature and then make the corn pellets more good quality, we add the Decelerator on the extruder and make the extruder runs more steady. The materials of the barrel is anti-corrosion and wear-resistant materials,as the mechanical support, the outer most is made by stainless steel for good corrosion resistance and can be washed by water directly.by using a variety of alloys and materials, the center layer has high wear-resistant performance.the length of the screw is 1410mm. About the flaking machine, we use two motors, so increas the speed,we add the cooling system to control the temperature, and more important we use the Fillet rolling way to flake the corn flakes, and not use the old way to squash the corn flakes,so the Fillet rolling way can avoid to wear and tear the machine, and also increase the production capacity.

Double screw extruder mainly contains :feeding systems, extruding systes, cutting systems, heating systems,gearing systems, lubricating system, control system. Main features:

A:extruding systems: the screw with high wear-resistant performance by using alloys steel materials(38ARMOAL), screw is made by special technique, is able to bear grinding, steady and reliable, longer using life.according to different screw design rate to full different technology request.

B:Cutting systerm :the cutting system adopt center cutting,high precisional orientationto make sure that the cutting knife keep a parallel place with the cyclostyle avoidthewear and tear, the head of the cutting knife like a spring ,so that the symmetrical pressure make the cutting very easy ,and cutting the productes size lookes more perfect.especially avoid the metal powder go into the peroducts.

C:Heating system:use the far infrared heating manner,circulate water for cooling,to guarantee the extruder running safely.

D: Gearing system:the main motor,feeding ,cutting,liquid feeding system of the extruder all use the frequency to control the speed ,the frequency we use is : DELTA,the gear we use hard gear,enough strong,running placidiy and low noise.

E: lubricating system:have single oil box circle system,and have a inspect equipment for the press meter.

F: Controling system :consists of feeding system, extruding system and cutting system adopts frequency speed-controlling with high automation and stable per-formation.

G: Feeding system:according to different materials, to choose the relative single or double screw feeding system, the materials should be uniformity and stable.

H: Cooling system: we add the cooling system on each zone,it can control the temperature well.

CY65-III double screw extruder                          

main motor:30 KW                                          

cutting motor :0.37 kw                                      

feeding moter:0.75kw                                          

oil control motor:0.75kw                                      

capacity: 120-150kg/h                                        

size: 3.0*1.0*1.8 m                                            

Screw diameter:65mm                                        

Screw length:1280mm                                                                                

Barrel/Screw materials:38 ARMOAL                            

The barrel and screw HRC(High-Rupturing capacity):60

The extruder has the gear box which can make the extruder runs more steady.

2. diesel dryer

The whole equipment belt is made of stainless steel, and match food hygiene export standard requirement;The construction tightly packed is reasonable, installed area is small and the operation maintains is easy;The temperature and speed is adjustable automaticlly to realize best effect.

These series of roasting oven are widely used, it is used for drying all kinds of stick,piece, grain, etc. shapes inflated of snack food, the user can choose different types of dryer according to layer, length, or energy.

3.The flaking machine:

About the flaking machine, we use two motors, so increas the speed,we add the cooling system to control the temperature, and more important we use the Fillet rolling way to flake the corn flakes, and not use the old way to squash the corn flakes,so the Fillet rolling way can avoid to wear and tear the machine, and also increase the production capacitity. And we have add apparatus to easily to adjust the space of the two rollers.

Technical Parameter

Model	CY65-III double-screw extruder Line	CY85-II double-screw extruder Line
Installed Capacity	100KW	180KW
power Consumption	70KW	140KW
Output	120-150KG/H	300-400KG/H
Size	12×0.8×1.8 M	12×0.8×1.8 M.

corn flakes machinery-Jinan chenyang company